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SIG Assault Rifles
SG 550
/ 551 SIG ARMS Sturmgewehr
IMPORTANT NOTEBoth weapon models. the SIG Assault Rifle SG 550 and the short-version SG 551, have been submitted to the full range of endurance tests, verification tests and quality inspections described in this: Technical Data and Test Document SG 550 & SG 551 |
Technical Data and Test Documentation
Contents
- Procedure
II. Verification Tests
- Execution, surface
and heat treatment
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I. ENDURANCE TRIALS
The purpose of these trials is to evaluate the performance of the weapons, including the behaviour and viability of their component parts. In addition, the trials investigated and compared various competing weapons in respect of:
Each weapon under trial shall be cycled (including discharging the hammer) at least 61000 times in the unloaded condition. For the endurance trial. a total of 15,000 rounds shall be fired from each test weapon. 1. Barrel life:
Test procedure
- Accuracy with Swiss ammunition Gw Pat.90
- Inspection
-Greasing and assembly
-Records covering the following shall be maintained.
- Experience indicates that depending on the grade of ammunition used, the barrel has to be changed after approx. 20000 up to 30000 rounds have been fired. -15000 rounds for
wearing parts of the bolt assembly are quite feasible: other small components
will last for anything up to 30000 rounds. -Major components
such as trigger housing, bolt, receiver, plastic parts, the main components
of the trigger action may readily be expected to withstand 40000 rounds. -We have weapons at
our plant which have major components still fully functional after firing
80000 up to 100000 rounds.
VERIFICATION TESTS
- Purpose The rain trial is a short-term test to determine the effect of heavy rainfall on the function of the weapon. Over a period of 84 minutes, a 12 hour downpour of rain is simulated.
- Procedure Before beginning the trial the test weapon is lubricated normally. The weapon is to be subjected to the water spray whilst in the armed condition, i.e. ready to fire. During the trial, the weapon is exposed to a water shower equivalent to approx. 10 mm/min. or 600 +- 76 mm h: The spray is distributed over the entire weapon by means of a device located approx. 1 meter above the weapon. The sequence of the individual tests is shown in the table marked "Rain Trials". The test weapons must fulfil the requirements of section I of the table. It is desired that the requirements of section II are also met. At the end of the firing phase with the muzzle horizontal and then pointing upward, there is a break of 30 minutes during which the weapon shall not be sprayed. The simulated rainfall value is to be set as listed above and measured. Both air and water temperature are to be recorded. Care must be taken to ensure that the respective air and water temperatures are identical. for all trials.
General
During firing, continue to spray the weapon with water. - Checking accuracy (after completion of tests)
- Results
- Purpose
- Preparations
During the (sand and dust) trials described below, the weapons were exposed to a blown stream of dust and sand in a test stand built in accordance with NATO document AC/225 (Panel III) D/14 (new version). The composition of the sand and dust mixture, expressed in percentage by weight of particles retained by standard US filters is given below:
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- Procedure - Clean and grease each weapon under trial and close off the barrel with a muzzle cap. - Insert a full 20-round magazine, cycle the weapon and put it on SAFE. If fitted, close the dust cover.
-Requirement: max.
1 malfunction The test weapons are to be exposed to the sand and dust follows: -Place the weapon with its full magazine inserted plus an extra full magazine in the center of the box, in front of the filling hole; ejection port to the bottom of the box. Close the lid of the box. -Switch on the blower and, within 60 seconds, shake 2.27 kg of the sand and dust mixture mentioned in point 2 through the filling hole -After 60 seconds, switch off the blower and allow it to run down. Remove the box lid and turn over the weapon and the spare magazine. Close the lid and switch on the blower for another 60 seconds without adding more dust and sand mixture. -Remove the weapon and the spare magazine from the box and wipe them off with the bare hand only. -Clean the weapon as best possible by blowing on it with the mouth or by shaking it to remove jammed particles. Remove the muzzle cap. -Fire the entire inserted magazine in the single-shot mode. -If this is not possible owing to repeated malfunctions, attempt to fire with the spare magazine. -If the weapon does not function properly, make a new attempt to fire, using a clean magazine with clean ammunition.
2.2. Dynamic sand
and dust trials - Purpose
- Preparations
-Purpose
-Preparations
- Clean and lubricate the test weapons. - To establish flawless function of each weapon before testing, first fire a full 20-round magazine. The first half of the magazine in single-shot mode, the remainder in bursts. -Place the weapon, loaded with 20 rounds. with its left side up (ejection port facing down) onto the surface of the sand. The muzzle is sealed off with a cover and is pointing in the drag direction. The weapon must lie at an angle of 15' to the longitudinal axis of the trough. Press the weapon lightly into the sand by hand. Bring the sled over the weapon and clamp it in the prescribed position. -The position coordinates of the weapon and the position of the moving parts have a significant affect on the results of the sand drag trial, e.g. bipod removed / stowed / extended. -Such data must be carefully registered in the test records. -Using the sled, drag the weapon through the full length of the sand trough at a speed of 0.5 m/sec. i.e. the rate of a creeping or crawling trooper. -Remove the loaded weapon from the sled. Shake off the loose sand for 5 seconds or blow it off with the mouth. Take off the muzzle cap and fire 5 single shots, with 3 seconds between each shot. -Turn the safety catch to "SAFE". Replace the muzzle cap and attach the weapon to the sled, this time with the right side facing upward. -Carry out a total of 20 drag tests, i.e. 10 with the left side up and 10 with the right side up. Tests should be stopped if a situation occurs whereby the bolt does not close upon cycling or after manual assistance. If weapon cycling or manual assistance is required three times in a row, the test sequence should also be stopped. -If malfunctions occur which cannot be rectified by cycling the weapon or by manual assistance on the bolt, proceed as follows:
-Results All test weapons met the trial requirements (gas valve position 2). 2.4. Mud trials -Purpose
-Preparation Clean, lubricate
and prepare each test weapon for firing. -Firing: 4 rounds
single-shot; 2 x 3-round bursts and 10 fully automatic = total 20 rounds
- Bath 2 + 7 : max.
1 malfunction
-Procedure
a) Prepare the
weapons for the mud bath trials in the same manner as for the stationary
sand and dust trials. Submerge the loaded and SAFE weapon in the
mud bath and move it back and forth for 60 seconds. Now fire the test weapon in the following sequence until the magazine is empty: Single-shot
: 4 rounds every 3 seconds The time taken
between removing the weapon from the mud bath and the firing sequence
shall be as short as possible and not more than 60 seconds. b) Each test weapon is to be submerged in 12 consecutive mud baths of varying viscosity. The consecutive
sand and mud baths have the following composition:
Before submerging the weapon in the respective mud bath, thoroughly clean it and prepare it for firing in the same manner as for the sand and dust trials. c)
d)
All weapons fulfilled the test requirement of max. 10 permissible malfunctions. -Observation: These extreme trials indicated that the majority of malfunctions could be attributed to the magazines, e.g. - jammed column of ammunition (bolt closes on an empty chamber) - rounds rise too slowly (failure to strip and chamber new round) - stripping resistance is too great (bolt does not close fully) Weapon function is affected primarily by the degree of magazine fouling. In view of the magazine malfunctions, a clean magazine was inserted after each dipping in baths no.10 onwards. Gas valve position 2 was also selected. -Result: Functioning in order. 2.5. Testing under
extreme temperatures 2.5-1. High temperature testing - Purpose
- Procedure
- Purpose
- Procedure
-Results All test weapons fulfilled the requirements of both trials: functional reliability is guaranteed.
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2.5.3. Icing-up
tests -Purpose The purpose of this trial is to establish whether the weapon remains functional in spite of different thicknesses of ice layers as a result of freezing rain. -Procedure, test no. 1 Prepare the weapon for icing-up.
Expose the weapon and 40 rounds in 2 magazines to a temperature of - 100C for 6 hours. Support the weapon on its bipod and then spray it lightly with water until a layer of ice at least 3 mm thick has formed on the surface. Firing Remove the muzzle cap. Scrape the ice off the weapon and ammunition using only the implements the trooper normally has available (pocket knife, bayonet). 2 x 20 rounds: 5 single-shot; 2 x 3-round bursts; remainder fully automatic. -Procedure, test no. 2 Prepare the weapon
for icing-up. - Clean and lubricate the test weapons. Assemble each weapon, chamber a round and put on SAFE.
- Incline the weapon at an angle of 450 with the muzzle pointing down. At a temperature of min. + 2' C lightly spray the weapon with water for 15 minutes. Then shake the weapon for 1 minute to remove water from the barrel. Cool each test weapon for 2 hours at - 10' C. Subsequently, fire 20 rounds from each weapon in the following sequence:
-Each test is to be repeated twice. -Results:
2.5.4. Cold tests Jungfrau Joch (Elev. 3475 meters)
2.6. Functional reliability of unlubricated weapons - Purpose
-Procedure
- Measurement of cyclic rate
-Malfunction In case of a malfunction, while operating the weapon with gas valve on position 2. locate the area, the position or the part responsible for the malfunction, punctually greasing them, to guarantee again a proper function. -Results All weapons fulfilled the test requirements. 2.7. Plastic magazines: Drop tests
-A filled magazine is dropped from a height of 1.50 meter onto a concrete surface, as follows: a) 7 times on
any given side of the magazine - Firing of the magazine in single-shot and fully automatic. (The drop tests
will be conducted during temperatures of + 200C and - 20' C). -Requirements - During fire of the tested magazines, no malfunction are allowed. - No deformation or defects, which short-dated, could influence the function of the magazines.
1. Quality Assurance
- Execution, surface
and heat treatment
- Heavy duty components
- Critical components From current manufacture must be subjected to suitable destructive testing in order to monitor heat treatment cycles, case hardening depth and material microstructure. - Springs Shall be tested for dimensional integrity, spring force cycles (PX) and behaviour by endurance testing.
Welding is to be conducted in a manner which provides welds with low residual stress, radiographic integrity and absence of inclusions and cracking. Minor gas impressions are permissible. The requirements of DIN 1910 apply -Barrels
-Testing of functions
(all weapons)
-Dimensional checks on assembled and Partially assembled weapons (all weapons) Check the bolt lock-up gap (headspace) with calibrated guage rounds plus trigger pull weight after proof-firing. - Overpressure proofing
(all weapons) Each weapon shall be subjected to overpressure testing by firing two proofing cartridges. - Zeroing the weapons
(all weapons) - Zeroing is to be conducted by the responsible department of the manufacturer. - The above mentioned firing tests are an integral part of the comprehensive firing programme (in accordance with separate programme).
IV. Interchangeability of components and sub-assemblies
(Please click on image below for much larger version of this diagram) List of Parts Assault Rifle SG 550/551
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SG 550 Files |
"Fire &
Ice" Torture Tests" |
SIGArms Assault Rifles |
SIG Sniper SG 551-P |
SIG SG 550 Graphics |
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